Demolding Optimization
Our demolding polishing process delivers high-performance, functional surfaces for tool and mold making. The goal is not just visual brilliance, but a technically optimized surface that ensures reliable and consistent demolding of components. Through precise manual and machine processing, tool surfaces are refined to achieve the following: • Friction is minimized • Adhesion is reduced • Cycle times remain stable • Rework of the plastic part is avoided This results in measurable added value for production and tool life.

Demolding with mechanical sliders.
We realize the majority of our mold projects with mechanical slides and offer extensive experience with, among other things: - Demolding with a mechanical slide (up to 23 slides per cavity, see Figure 1) - Demolding with an inclined ejector and latch lock - Demolding with an underfloor slide - Demolding with a hydraulic or electric core.

Demoulding
Demoulding - Ejector coupling - Latch lock - Two stage ejector - Friction pullers - Undercut release lifter - Slide retainer - Locking cylinder - Air valve - Dynamic gas venting systems

Demoulding elements
Our extensive range of demoulding products includes many tried and trusted products such as two-stage ejectors, components for controlling 3-plate moulds, and various demoulding aids.
Depalettierer zur automatischen Sackentleerung
Discover the new Depalletizer

Design & Engineering
KNOW WHAT MATTERS. A new project can only be as good as the skills of those who develop it! For us, this means designing items and tools in such a way that they can be produced successfully in a process-reliable, economical and sustainable manner. But first and foremost, listen to what the customer needs. Our services: We stand for pragmatic ideas, use of the advantages that the injection molding process offers us and the “keep-it-as-simple-as-possible” approach. We offer you added value through: CAD solid works In-house 3D printers and other prototyping processes Filling and warping simulation with moldflow In-house technical center with injection molding machines from 50 – 200 tons. for test series great wealth of experience Process know-how and “last but not least” common sense

Design meets Design – Collaboration between KURZ and Reichle
At this year's KUTENO, Reichle Technologiezentrum GmbH is particularly pleased to be represented at a joint booth together with its long-standing partner, LEONHARD KURZ Stiftung & Co. KG, on a joint stand at this year's KUTENO. The focus of Reichle's trade fair appearance will be a joint project with the companies KURZ and Deckerform concerning an innovative label for bottles - manufactured using the injection compression moulding process with a wall thickness of just 0.5 mm. Despite this low material thickness, Reichle's exclusive laser textures are impressively showcased. In combination with high-quality decorations from KURZ, design variants are created that are not only visually impressive, but also set new standards. From a technical point of view, a unique design and outstanding 3D effects are achieved through the combination of KURZ's design layers and Reichle's high-precision laser technology - even in the series production process. The result: a high-quality, reusable label that not only replaces traditional paper labels, but significantly surpasses them in terms of sustainability and design variety. While the standard version of this label will be produced live at partner Deckerform's booth 20-H7 and distributed to visitors, KURZ and Reichle will be presenting exclusive special versions at the joint booth 20-G11. The demonstrated project is just one example of the potential of this technology. The combination of precise laser textures and thin-film decorations opens up completely new design possibilities - far beyond labels. A look into the future reveals exciting developments: By bringing together structure, light, material and function, innovative surface solutions are being created for applications in a wide variety of areas. From ambient lighting and shy-tech effects to interactive touch functions. Together with KURZ, Reichle is setting the pace for the design world of tomorrow.

Designing
The production of each tool begins on paper or on the computer. We plan and think everything through very carefully in order to be able to deliver a perfect product at the end. This means that the engineering of the injection moulding tools takes place in our own company. In more than 20 years, we have seen a lot, gained extensive experience and are able to meet the highest demands. In the field of design, we also work with the most modern means in order to maintain the constantly increasing level of requirements. The CAD software "Cimatron" as well as the coverage of a multitude of different interfaces enables us to work precisely and flexibly.

Development
The expertise of our engineers offers you comprehensive analysis and consultation which reflects the desired properties of your product. This reduces costs, avoids production errors and shortens your development time. Our development focus is on: >Requirements specification >Material selection >Draft >Simulation >Design >Mold-Flow

Development and Design of an Innovative Lavage System

Development of medical devices
acad systems Innovative housing solutions for medical devices Development and manufacturing of small series. Time to Market: We help you to bring your idea to market in the shortest possible time, even for small quantities. We develop innovative housing solutions, cooperate with electronics and firmware firmware developers, produce small plastic batches of up to 2,000 parts, procure all supplier parts, ensure validation and evaluation, and support you in the and support you in the transfer to larger series. Housing development: Are you looking for a suitable housing that can meet your individual requirements in terms of tightness, shock protection, temperature, chemical resistance and EMC protection as well as in terms of look and feel? The market for standard enclosures quickly reaches its limits in this respect, and custom-made products are usually not profitable, especially for small quantities. acad sytems offers effective and efficient enclosure solutions tailored to your needs. With our 5-phase development we systematically secure each step of the development. After completion and analysis of each individual phase, you decide when and how to proceed with the next phase, which means a minimization of your investment and development risk. Small batch production: Do you have an already developed product idea waiting to go to market? Your product is to be tested in the field with a small series? The total quantity of your product does not exceed the limit of 2,000 parts? Thanks to our special express injection molding system, we can provide you with customized plastic specials even for small quantities up to 2,000 pieces, which are adapted to budget, number of pieces, operational application and customer target customer target group. We cost-consciously procure all other necessary components and materials.

DGM Gravix 20, high accuracy in microdosing operations
The desire to find a solution to the needs of plastics processors, who have to dose very small percentages of material, prompted Moretto to develop the DGM 20. This blender, based on the technical specifications of the Gravix series, was designed for microdosing applications. The new hopper design optimises a consistent mass flow for steady dosing and highest accuracy. The double eyelid shutter capable of opening and closing in 25 milliseconds combined with the Rotopulse technology and the free-weighing hopper make these feeders suitable for all types of dosing situations. Thanks to VIS (Vibration Immunity System) overcomes one of the critical issues of the gravimetric dosing - vibrations - thus enabling them to be installed on the processing machines.

DH-System

DH100 Transfermolding press with adjustable head plate

DH400 Compression molding press
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