
Polykemi's complete product range of customized compounds
Our product range includes compounds based on thermoplastics. We offer existing materials based on long experience, but we also develop new materials. Our wide range of products gives us an excellent starting point to offer optimal customized compounds, based on specified technical and economical requirements, from any of our almost 20 materials families. A product range with almost 20 materials families The base polymers in our customized compounds range from the partial crystalline thermoplastics, such as PP, PBT, POM & PA6 and PA66, to the amorphous thermoplastics, such as ABS, ASA SAN PC, and PMMA. In addition to these, we also have a large number of BLENDS among our families of materials, which means materials containing more than one base polymer. We also have the environmentally friendly recycled materials families REPRO and REZYcom. REPRO is the standard range of compounds based on recycled plastic raw materials, and REZYcom is the customer-specific and custom-made compounds made with recycled plastic raw materials.

POLYKETONE | New Green polymeric material composed of carbon-monoxide and olefin (ethylene, propylene)
POLYKETONE Polyketon [of Hyosung, Korea] New Green polymeric material composed of carbon-monoxide and olefin (ethylene, propylene). Composition – ENPLA Ter-Polymer (carbon-monoxide + ethylene + propylene) – Super Fiber Co-Polymer (carbon-monoxide + ethylene) High Impact Strength More than 230% higher impact strength compared to Nylon, PBT. Generally PA6, PA66 has high tensile property but impact strength and elongation is low. Polyketone have good impact strength and elongation with enough tensile property. No deterioration due to good hydrolysis resistance. Excellent Chemical Resistance, Excellent fuel resistance, small change after 3,000 hrs test 2 times superior to PA12, current material for automotive tube. Excellent Tribological Property Polyketone has 14 times higher anti-abrasion property than that of POM, currently most stiff material. It helps almost permanent use without change. High Barrier Property Same level of EVOH, top class of food packaging material due to the gas barrier property. (EVOH : multi-layer, Polyketone : mono-layer) Polyketone has excellent barrier property to hydrocarbon, with a good chemical resistance. Excellent Flame Retardant Polyketone makes water, reacted ketone(C=O) group with hydrogen during burning and Char layer covered surface not to contact to oxygen and heat. 50% dose of flame retardant additive compared to Nylon (UL-V0 rate). High Productivity High crystallinity of Polyketone helps to shorten cycle time and improves productivity.

POLYlux - PC/PBT
Complete range for injection moulding & extrusion. Colour accuracy, multi reinforcement technology, heat resistance. POLYlux is Polykemi’s product family of plastic compounds based on a PC / PBT blend. POLYlux is a construction material with an excellent balance of stiffness and impact resistance in a wide temperature window. In addition, the product is weather resistant, heat resistant and chemical resistant. Polykemi offers a POLYlux product range for injection molding. For example, POLYlux can be obtained with reinforcing agents, improved flowability or increased heat resistance. PC / PBT is suitable for the production of exterior vehicle and white goods components. The PC / PBT blend is a construction material that combines the benefits of amorphous PC and crystalline PBT. PC is responsible for impact resistance at low temperatures and dimensional stability, while PBT provides chemical resistance and rigidity to the blend.

Polymer injection moulding: We manufacture your components
Series production of complex polymer components. We are completely in our element when it comes to demanding plastic injection molding. At Zimmer all common thermoplastics, from standard to high-performance plastics are processed. Fully automatic production with handling systems for part removal and QA testing guarantees economical production of your parts. We also have experience with the overmolding of various insert parts such as threaded bushings, electronic contacts, circuit boards and much more. These and much more are the reasons why we supply almost all industries as a reliable partner: Automotive industry Aerospace mechanical engineering Medical technology Construction industry Electrical engineering Jewelry and watch industry Furniture industry Materials: Partially crystalline thermoplastics, such as POM, PE, PP, PA, PBT and PET, amorphous thermoplastics, such as ABS, PC, PMMA, PS, SAN and PEEK Automated production in plastic injection molding: The series production of plastic components at the Zimmer Group is fully automated, including tool removal and storage. This allows us to achieve optimal process optimization for all large series, which is reflected in the results of the integrated

Polymer Modifiers
Vistamaxx™ performance polymers enable process and product improvements on rigid and flexible applications through transparency, elasticity, tackiness, toughness, flexibility, compounding additive loading, haptics, production cycle enhancement.

Polymers
Due to the combination of distribution, compounding and technical support, we offer you a comprehensive product and service portfolio as well as individual and sustainable polymer solutions for all branches and industries. Our portfolio includes • Engineering polymers • High-performance polymers • Own compounds core portfolio • Customized compounds • Sustainable, high-quality recompounds • Biobased and/or biodegradable polymers • Products and services for polymer recycling To meet the growing demands of the polymers industry and to constantly open up new potential for our customers, we are continuously reviewing and expanding our product range work together with our customers on brand new product developments.

Polyolefin-Compounds
Die TechnoFin-Produktreihe bietet ein breites Portfolio von Standard- aber auch Spezialcompounds und grundsätzlich die Möglichkeit zur Umsetzung maßgeschneiderter Kundenlösungen. Zum Einsatz kommen – neben Basispolymeren PP oder auch HD-PE – eine Vielzahl von Füll- und Verstärkungsstoffen. UV-Schutz- und Schlagzähmodifikatoren, Flammschutz oder z. B. Füllstoffe zur Verbesserung der elektrischen Leitfähigkeit erweitern das Produktspektrum. Farbeinstellungen, antistatische, nukleierte, kratzfeste oder emissionsarme Typen sind im Kundenauftrag lieferbar. Für Anwendungen, in denen die Schallabsorption im Mittelpunkt steht, können Dichten bis zu 3 g/cm³ erreicht werden. Zu den typischen Anwendungen gehören Produkte für die Automobil-, die Elektro- und die Verpackungsindustrie. TechnoFin Wärmeformbeständigkeit bis 1000 h, Festigkeit und Zähigkeit, Leitfähigkeit (ESD) Basispolymere: PP, HD-PE Vom Standard bis zum Spezial-Compound: * Standard-Füllstoffe: Talkum, Kurzglasfaser * Spezial-Füllstoffe: Magnetit, Bariumsulfat

Polypearl™ ME
🔵 High-purity, free-flowing PMSQ micropowder with a unique 3D siloxane structure for use in masterbatches and compounds. ⚪ The hybrid structure of Polypearl™ ME combines the advantages of organic compounds (elasticity, haptics, compatibility with organic substances) with those of inorganic compounds (excellent temperature and chemical resistance). Outstanding optical properties, such as defined light scattering for translucent plastics, characterize this high-performance additive. The narrow, controlled particle size distribution ensures optimal antiblocking and spacer properties in foils and films. Polypearl™ ME is easy to incorporate and meets the requirements for key regulatory aspects and food approvals. 🔵 Advantages: • High temperature stability > 400°C • Homogeneous light diffusion • No yellowing • Narrow, uniform particle size distribution • Very good chemical resistance • Excellent flow and dispersing properties • Food approval • High efficiency with low dosage • Tasteless and odorless • Non-migrating • Excellent slip properties 🔵 Applications: Masterbatches and compounds: • Light scattering in PC, PMMA, PA, PVC, PS, etc. • Light diffuser in foils and films • Antiblocking and slip in foils and films 🔵 Available particle sizes: 1-10 µm

POM
LUCEL is an engineering plastic based on POM (polyoxy methylene) and has excellent mechanical, thermal and chemical properties as well as great dimensional stability and abrasion resistance.

Portables Spektralphotometer - ColorLite sph xs1: Die Kompaktlösung für Farb- und 60° Glanzmessung

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Power-Grip
Power-Grip A zero-point palletizing system allows you to clamp and position work pieces, clamping media and fixtures quickly and precisely. The standardised interfaces drastically reduce set-up time, particularly for single work pieces and small batch production, thereby increasing effective machine uptime and productivity. With various grid sizes of e.g. 160 mm, 200 mm and 320 mm, you can effortlessly implement all your technical requirements. With Power-Grip your devices are no longer confined to individual machines. Once components have been mounted, they can easily be swapped in and out. Power-Grip does not loose its zero-point even if you have to swiftly produce something else in the meantime. Technical facts The Power-Grip pallet carrier • is suitable for any kind of processing • consists of rust- and acid-proof steel (1.2085) • has a repeatability of 0.002 mm over a length of 300 mm • works with a clamping force per centering unit of 17,000 to 50,000 N • is pneumatically released (min. 6 bar) • automatically cleans all z-reference surfaces with each chucking process

powerMolding - power meets lightness
The hydraulic two-platen injection molding machine powerMolding (6,500-16,000 kN) stands for a high level of power density with rapid availability and easy operation. With the modular machine concept and selected options catalog, we offer you fast lead times to further increase your efficiency and competitiveness. Highlights: -Locking Extremely wear-resistant locking system (long service life) Short locking stroke and fast processes -Sliding shoes High load capacity and plate parallelism Exact linear guide and perfect tool protection Low friction resistance and high closing speed -Control User-friendly HMI with ergonomic touchscreen design Powerful multicore CPU and EtherCAT (Safe control and tracking of all process steps) Electrical reserve interfaces based on Industry 4.0 (optional) -Pressure pad Maintenance-friendly column connection Short time to build up the closing force -Injection unit Double cylinder unit (no lateral forces and therefore long service life and high precision) Controlled injection movement (fast response, high repeat accuracy and therefore consistently high product quality) APCplus for first-class shot weight consistency -Servo drive High energy efficiency Low noise level Energy savings of up to 50% compared to conventional drive technology

PowerStation: High-Performance Manufacturing in Seconds with Maximum Productivity
The LWB VALUE PowerStation offers companies a cutting-edge solution for elastomer production, delivering peak efficiency, flexibility, and competitiveness—even for complex demands and high production volumes. It revolutionizes elastomer processing. By decoupling processes and maximizing parallel operations, it enables plastic processors to achieve cycle times measured in seconds while maintaining high quality and energy efficiency. Key Benefits for Plastic Processors at a Glance: - Maximum Productivity: Synchronized, independent process zones ensure second-level production cycles. - Consistent Utilization: Parallel operation of all stations minimizes downtime, even with varying cycle requirements. - Low Unit Costs: Highly economical production, especially with multi-cavity molds and series manufacturing. - Unmatched Flexibility: Simultaneous use of different tools and materials without downtime for retooling. - Reduced Workforce Needs: High automation, up to autonomous production cells, cuts labor requirements. - Reliable Processes: Adaptive process control guarantees consistent quality, even with changing products. - Energy Efficiency: Optimized heating and injection processes significantly lower energy consumption. - Smart Production: Real-time data, OPC-UA connectivity, and seamless MES/ERP integration future-proof operations. - Scalable and Future-Ready: Modular design supports gradual expansion from pilot projects to high-performance lines. The intelligent manufacturing solutions LWB VALUE MultiStation and LWB VALUE PowerStation enhance and streamline injection molding cycles through automated, decoupled, and parallelized processes. These innovations boost customer productivity, reduce scrap rates, and significantly cut energy consumption.
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