Our modern machining centers enable us to achieve short delivery times for your individual tool.

To minimize your downtime, the associated loss of capacity and follow-up costs, we are at your side with full commitment to get your injection moulding tool back into working order as quickly as possible. Changes to injection molds require a high level of expertise and flexibility. We measure and digitize the tool or component using 3D coordinate measuring machines and laser scanners. We use Cadmould to carry out precise injection molding simulations in order to make optimal decisions for your tool.

A new concept delivering maximum flexibility, compactness, and performance for food packaging production up to 8 cavities. With just 5.5 meters in length, the system achieves cycle times as fast as 4 seconds, with 100% quality inspection, single-part rejection, and fully automated boxing. It can operate for over 6 hours without any material refills or operator intervention. An IML robot that embodies more than 20 years of Campetella’s expertise in food packaging, setting a new benchmark in the industry.

Automating package unit controls requires standardized engineering solutions so that one wheel meshes with the next. The right processes and engineering tools are needed for success.

An increasing number of companies in the world decide on an application of modular energy centers from ONI. In addition to high efficiency and reliability, our customers appreciate the quick availability of energy media, flexibility and spacesaving design. Also, the modular design offers the advantage of a customization to the specific requirements regarding performance and the range of supply. For the miscellaneous applications modules are available for the supply of cooling and cold water, heating energy from waste heat, compressed air, agents for water treatment or treated water for the network backfeed. The design of our energy centers features a clear arrangement, functionality and ready access of/ to all components. These are factors of much importance with respect to maintenance or for an extension of the plant. Energy saving state-of-the-art technology at an attractive price is an essential feature of the systems we design and construct. Thus, we create the basis for keeping the costs for power, gas, fuel oil or water and thus for your production within limits and for strengthening your competitiveness.

Bringing an added measure of efficiency to temperature control applications, RMI plates make it possible to connect all mold temperature control circuits at once in complete safety. They are also designed to prevent circuit connection errors and remove all risk of misconnection between similar plates. In order to adapt the solution to each application, there are many possible configurations, including the number of couplings fitted onto the plate with different choices of diameters.

FOR STANDARDISED HYBRID COMPONENT PRODUCTION Cost pressure, variant diversity and the associated low volumes require the corresponding adaptability and flexibility of production systems. In order to meet these requirements, consistent modularisation and standardisation is required. From a robust six-axis robot, a modular gripper system and process assemblies to an icon-based programming interface, we have everything you need for future-proof production.

Our services at a glance: High-performance precision injection molds, with core working steps all realised without exception in in-house processes at LEGROM In-house project management Simulation of temperature control, filling behaviour, shrinkage and warping 3D-based mold design (Step, Catia, IGES, Solidworks interfaces) 3D simulations State-of-the-art equipment Automated EDM centres Electrode production on automated HSC milling centres Palletised hard milling, sinker and wire EDM Mold maintenance Prototype production Mold sizes up to 546 x 646 mm Cost-effective injection molds from Eastern Europe and Asia Short delivery durations for injection molds Prototype molds with a short delivery duration Prototype construction Time to market – a factor which is increasingly important today. It is therefore possible at LEGROM to generate parts in good time which correspond to series parts. LEGROM has a variety of standard mold forms with different concepts into which mold inserts with different functions can be integrated. Sample parts which often do not differ from series parts can be manufactured rapidly and inexpensively in this manner. Sophisticated mold concepts enable the realisation of most sprue types, different slide directions and core pulls. LEGROM offers its customers the chance to create high-quality samples in good time with this concept, and several thousand of these can also be manufactured to a consistent quality level. We can create prototypes of every kind for you for demonstration purposes, initial trial series or small-scale series: Stereolithography Laser sintering Vacuum molding 3D printing Milled plastic or aluminium parts Prototype molds adapted to suit your quantities

Formkernoberteil mit eingelöteten Kupferstiften zur besseren Wärmeableitung

The design of an injection molding tool begins with precise 3D modeling of the mold in Cimatron. This powerful CAD/CAM system enables the detailed elaboration of complex geometries and the efficient planning of all tool components. The injection molding process is then simulated using CadMould to analyze and optimize filling behavior, cooling, and potential sources of error at an early stage. This enables us to ensure high quality, functionality, and cost-effectiveness of the mold even before production begins.

The MoldControl servo controls including control panel offer an innovative operating concept with which all important parameters and functions are displayed clearly and quickly accessible. A fundamentally revised software and hardware makes our latest generation an intuitive and seamless addition to any injection molding application.

Moldex3D – IN-DEPTH ANALYSIS, CONCLUSIVE AND PRECISE Moldex3D is the leading 3D CAE software solution for the design and optimization of the injection molding process and delivers reliable, conclusive and accurate results for component, tool and process optimization from the first development step to final component production. The modular design of the Moldex3D software package is individually adaptable to the needs and requirements of your products injection molding applications. The basic modules cover all process steps, from filling to the packing phase and 3D mold cooling right up to the final calculation of distortions. Thus, questions regarding tool and process optimization as well as the manufacturability of the component can be analyzed comprehensively. Extended modules additionally offer the user extensive and in-depth application options for the analysis, optimization, problem identification and solution of molded part and tool designs or even special manufacturing processes. Among other things, calculations of fiber orientation, cavity deformations, the curing process and the distortion of reactive molding compounds such as thermosets and elastomers or the modeling of multi-component systems are possible. The designer can select the exact appropriate tool from a wide range of calculation possibilities and functionalities: Further details: Solutions – Moldex3D on www.simpatec.com.

Plastics Engineering Group (PEG) – Your Partner for Professional Injection Molding Simulation For over 30 years, the Plastics Engineering Group (PEG) has been helping companies optimize their plastic products for smooth manufacturing while improving cost and energy efficiency. One of our key strengths is the integrated support with FEM simulations, ensuring that your products reliably withstand individual load and stress conditions. Our expertise is widely recognized by leading OEMs and across the plastics industry. Through potential analyses and targeted optimizations, we have already helped numerous clients enhance product quality and reduce costs. If you are looking for a reliable, experienced partner to support the development and optimization of your plastic products, PEG is the perfect choice.

The device from Schäfer is suitable for the molding of hotmelt polyamides on technical components. This provides insulation and mechanical protection for specific assemblies, allowing them to withstand extreme conditions such as heat, dust, or moisture. The MoldLine 205 BASIC consists of a control unit with a melting tank and a molding dispenser for the quick provision of molten hotmelt material. The molding device enables a wide range of applications — from free molding, known as “potting,” in housings to the precise filling of small tool molds. Our high-quality hotmelt adhesives are ideal for technological applications and offer a variety of advantages. They provide rapid curing, enabling efficient production. Additionally, they are versatile and can be applied to various surfaces. Their strong adhesion ensures high durability, while their high temperature resistance guarantees reliable connections in demanding conditions. The MoldLine 205 BASIC offers: - Stepless temperature adjustment for flexible adaptation - High-performance components for short heating times - Temperature setting via LED display - Molding pressure adjustment via manometer - Compact design for easy handling With the hotmelt molding device, Schäfer provides a cost-effective solution suitable for the production of prototypes as well as small batch sizes.