
MiniTest FH - Wanddickenmessung mit Präzision

MIPELON™ | UHMW-PE - fine powder
UHMW-PE Powder [By Mitsui Chemicals Inc.] UHMW-PE powder. A versatile and highly durable material, ideal for a wide range of industrial and medical applications due to its strength, low friction, and resistance to wear and chemicals. Mipelon™ Key Features: Ultra-High Molecular Weight: Mipelon™ has a high molecular weight, giving it excellent mechanical strength and durability. Low Friction: The material has a low coefficient of friction, which means it reduces wear and tear in moving parts. High Wear Resistance: Mipelon™ is resistant to abrasion, making it suitable for applications where surfaces experience a lot of friction. Chemical Resistance: It is resistant to a wide range of chemicals, making it suitable for use in harsh environments. Low Water Absorption: The material absorbs very little water, which helps maintain its properties even in wet conditions. Biocompatibility: Mipelon™ is biocompatible, which means it can be used in medical applications or medical devices. Applications: Lubricants and Additives: Used in lubricants to reduce friction in mechanical systems. Coatings and Films: Applied as a coating to reduce wear and tear on various surfaces. Medical Devices: Due to its biocompatibility, it’s used in medical equipment and devices. Industrial Components: Used in parts that require high wear resistance, such as gears and conveyor systems. Variants: Mipelon™ comes in various grades and particle sizes, allowing it to be customized for different applications. Depending on the specific needs, different formulations can be chosen to optimize performance.

Mixing container 300 l / 500 l
The CR.MIX mixing container is the ideal solution for fast and efficient mixing of non-abrasive, free-flowing plastic granules or regrind. Up to two suction pipes (Ø 40, Ø 50, Ø 60.3) allow easy material removal. The transparent cover provides a clear view of the mixing process. The special geometry of the mixing screw ensures the best mixing results in the shortest possible time. CHARACTERISTICS - Container and mixing screw each made of stainless steel - Suction at the lowest point of the cone (2 connections for suction pipes) - Round container with steep cone for optimum material flow - Short mixing time - Conical mixing screw without outer tube for easy cleaning

Modular energy centers
An increasing number of companies in the world decide on an application of modular energy centers from ONI. In addition to high efficiency and reliability, our customers appreciate the quick availability of energy media, flexibility and spacesaving design. Also, the modular design offers the advantage of a customization to the specific requirements regarding performance and the range of supply. For the miscellaneous applications modules are available for the supply of cooling and cold water, heating energy from waste heat, compressed air, agents for water treatment or treated water for the network backfeed. The design of our energy centers features a clear arrangement, functionality and ready access of/ to all components. These are factors of much importance with respect to maintenance or for an extension of the plant. Energy saving state-of-the-art technology at an attractive price is an essential feature of the systems we design and construct. Thus, we create the basis for keeping the costs for power, gas, fuel oil or water and thus for your production within limits and for strengthening your competitiveness.

Modular manual multi-couplings plate RMI for temperature control
Bringing an added measure of efficiency to temperature control applications, RMI plates make it possible to connect all mold temperature control circuits at once in complete safety. They are also designed to prevent circuit connection errors and remove all risk of misconnection between similar plates. In order to adapt the solution to each application, there are many possible configurations, including the number of couplings fitted onto the plate with different choices of diameters.

Modular MES tailored to the plastics industry
Start where the need is greatest: production monitoring, OEE, energy or quality management and expand when necessary.

Modular system concepts
FOR STANDARDISED HYBRID COMPONENT PRODUCTION Cost pressure, variant diversity and the associated low volumes require the corresponding adaptability and flexibility of production systems. In order to meet these requirements, consistent modularisation and standardisation is required. From a robust six-axis robot, a modular gripper system and process assemblies to an icon-based programming interface, we have everything you need for future-proof production.

Modulare Baukastensysteme

Mold core upper part with brazed copper pins
Formkernoberteil mit eingelöteten Kupferstiften zur besseren Wärmeableitung

MoldControl servo controls
The MoldControl servo controls including control panel offer an innovative operating concept with which all important parameters and functions are displayed clearly and quickly accessible. A fundamentally revised software and hardware makes our latest generation an intuitive and seamless addition to any injection molding application.

Moldflow Consulting Services
Plastics Engineering Group (PEG) – Your Partner for Professional Injection Molding Simulation For over 30 years, the Plastics Engineering Group (PEG) has been helping companies optimize their plastic products for smooth manufacturing while improving cost and energy efficiency. One of our key strengths is the integrated support with FEM simulations, ensuring that your products reliably withstand individual load and stress conditions. Our expertise is widely recognized by leading OEMs and across the plastics industry. Through potential analyses and targeted optimizations, we have already helped numerous clients enhance product quality and reduce costs. If you are looking for a reliable, experienced partner to support the development and optimization of your plastic products, PEG is the perfect choice.

Monitoring waste heat with regard to the Energy Efficiency Act
With the “Energy Efficiency Act” (EnEfG), which came into force on 18.11.2023, among other things all companies in Germany - under certain conditions - are legally to submit energy data to the “Federal Agency for Energy Efficiency” (BfEE) from 01.01.2025. Energy Efficiency Agency” (BfEE). The aim of the EnEfG is to increase energy efficiency in Germany and to permanently reduce primary and and final energy consumption in the long term. It therefore obliges certain companies to introduce energy management and environmental management systems and to transmit their own unused waste heat data to the BfEE. ONI Wärmetrafo GmbH offers a comprehensive service package to support companies in complying with the Energy Efficiency Act (EnEfG): The obligations under the EnEfG depend on the company's total final energy consumption. As a first step, a quantitative assessment of this consumption is required. Detailed information on this can be found in the “BAFA information sheet on determining total final energy consumption”. If the calculation results in a value of more than 2.77 GWh/year, the company is subject to the waste heat reporting obligation. If consumption exceeds 7.5 GWh/year, there is an additional obligation to introduce an energy or environmental management system. ONI Wärmetrafo GmbH therefore offers a comprehensive service package which, in addition to the further evaluation of your data (e.g. possible obligation to report individual plants/locations), also includes supporting measures to enable you to comply with your waste heat reporting obligation. This includes, among other things, a specific offer for the necessary measurement technology (energy meters, heat meters, etc.) to quantitatively record the waste heat quantities generated. These services are particularly advantageous for customers who already use ONI Wärmetrafo GmbH systems, as they enable seamless integration and optimization of existing systems.

MONOLITH® FLAT
MONOLITH® FLAT: The smallest but most powerful flat nozzle The MONOLITH® FLAT is the world's first additively manufactured flat nozzle and represents a revolution in the field of hot runner technology. With a melt channel of 3.5 mm, which is 95 % larger than the melt cross-section of conventional flat nozzles, the MONOLITH® FLAT offers unparalleled performance. This remarkable nozzle also integrates the already well-known innovative insulation and heat conduction system, which ensures an exceptionally homogeneous temperature balance and is therefore far superior to conventional multi-piece nozzles. A key advantage of the MONOLITH® FLAT is the significantly reduced pressure loss, which enables greater efficiency during processing. The nozzle also impresses with its extremely narrow cavity spacing: with an open MONOLITH® FLAT, the spacing is just 7 mm, while the valve gate version has a cavity spacing of just 8 mm - a value that is 36 % below the market standard of 11 mm. This compact design, combined with an optimized temperature profile, high leakage resistance and ease of maintenance, makes the MONOLITH® FLAT the ideal solution for demanding applications where minimum installation space, precision and energy efficiency are paramount.

MONOLITH® Hot halves
Hot halves combine precise temperature control with maximum user-friendliness. Thanks to their convenient adaptation to a wide variety of tool shapes, Witosa hot runner systems can be quickly and safely integrated as a hot side. Through thoughtful design, high-quality materials, and tested components, hot sides offer the highest level of process and operational safety – for reliable results in daily use.

MONOLITH® hot runner nozzle
The MONOLITH® nozzle adapts perfectly to your specifications and processes. Using 3D printing in the SLM process, it is created into your one-piece hot runner nozzle. Thanks to the design possibilities of 3D printing, geometries and insulation spaces can be realized that create a temperature balance that is clearly superior to conventional multi-part nozzles. Let us surprise you ....
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