
Energiesparkonzepte
We will put together the right energy saving concept for you - individually, of course!

Energy and Sustainability Management
INDIVIDUALLY TAILORED TO YOUR ACTIONS They are observing that legal requirements for non-financial reporting are increasing and sustainability is receiving increasing attention among their customers, society at large and in market analyses. You want to make your company future-proof and address the issue of sustainability strategically and holistically, tailored to your individual actions. We would be happy to provide advice on the resulting tasks: Development of a sustainability strategy Finding suitable sustainability activities Objective measurement and monitoring of sustainability activities (indicators, KPI, PCF, CCF) CSR (corporate sustainability reporting) = sustainability report according to the GRI standard (Global Reporting Initiative), DNK (German Sustainability Code), UN SDG (sustainable development goals) or ISO 26000 SPECIAL ADDED VALUE Through our activities in the plastics processing industry and the development of components made of plastics, the following services provide particular added value for those in the industry: Advice on sustainable product design in accordance with the design for sustainability approach (reduce, reuse, recycle, rethink) Advice on sustainable materials, so-called eco-friendly plastics (specialty plastics, bioplastics, recycled plastics) Your contact person David Schütte will be happy to help you with these topics.

Energy audit
With a professional energy audit, you gain transparency over your energy consumption, identify concrete efficiency potentials, and comply with legal requirements. This enables you to sustainably reduce costs and CO₂ emissions. Why and for whom an energy audit is essential Companies with more than 250 employees or an annual turnover exceeding €50 million and a balance sheet total of more than €43 million are classified as non-SMEs. If their annual energy consumption is below 7.5 GWh, they are required to carry out regular energy audits. Beyond this obligation, an energy audit provides valuable insights into your energy productivity, allowing concrete savings potentials to be identified. Legal requirements at a glance: EnEfG, BAFA & repeat audits • Mandatory energy audits every four years for non-SMEs with energy consumption below 7.5 GWh • EnEfG requirement: Companies with energy consumption above 2.5 GWh must identify, implement, and publish energy-saving measures • Obligation to submit an online declaration to BAFA • Consequences of non-compliance: fines and reputational risks Our Services – From Audit to Implementation: How You Truly Benefit Conducting an audit fulfils the legal requirement, but only implementation delivers real savings. We help you transform audit findings into measurable results: • Conducting and documenting the energy audit • Support with the BAFA online declaration • Energy measurement, monitoring, and development of performance indicators • Support during the implementation of efficiency measures • Funding advisory and application support • Verification and documentation of achieved savings Preparation of a CO₂e footprint

Energy Cost Scan
As part of the energy cost scan, your cost and consumption data are analyzed, selected energy bills are reviewed on a sample basis, and potential relief measures as well as grid fee reductions are identified. Existing energy supply contracts and regulatory obligations are assessed. The outcome is a clear and easy‑to‑understand final report with concise recommendations on savings potential and risks.

Energy management software econ4
Our energy management software econ4 is one of the currently leading solutions on the market. Intuitive operation, fast learning curves and short-term success underline our position. Just like its predecessor econ3, econ4 is also assessed as eligible for funding by the Federal Office of Economics and Export Control (BAFA). The modular, flexible structure enables adaptation to the individual framework conditions of each project. Regardless of the data source, measuring points can be easily and quickly integrated into any configurable hierarchy structures and combined to form various key figures.

Energy management systems
Systematic energy management creates the foundation for greater energy efficiency, lower costs, and sustainable business practices. Whether in accordance with ISO 50001 or based on the practical guidance of ISO 50005, companies of all sizes benefit from a structured approach to optimizing their energy use. At the same time, they make an active contribution to climate protection while strengthening their competitiveness. Professional energy management offers numerous benefits—for the environment, businesses, and society: Reduction of energy consumption and CO₂e emissions Cost savings through improved energy efficiency Enhanced competitiveness and sustainability Access to funding programs and tax incentives Compliance with legal requirements and climate targets Our Services – Your Path to Successful Energy Management We support you individually and pragmatically from initial analysis through to implementation: Support with the implementation and operation of ISO 50001 or ISO 50005 Conducting gap analyses and internal audits Development of key performance indicators (KPIs) and regression models Strategic coaching and training Support with funding applications and certifications Pragmatic implementation of documentation requirements

Energy Procurement Strategy
Would you like to reduce your energy costs while ensuring security of supply and sustainability at the same time? Whether fixed-price agreements, flexible procurement models, green electricity, or public tenders – the requirements are diverse. What truly matters is leveraging the opportunities of the energy market in a strategic way. A well-designed energy procurement strategy reduces costs and creates planning certainty. Today, companies face the challenge of sourcing energy efficiently, predictably, and sustainably. A strategically developed energy procurement concept delivers: Cost control through market transparency Risk mitigation through flexible contract models Compliance with regulatory requirements and ESG criteria Competitive advantages through sustainable energy sources With the right strategy, energy procurement becomes a genuine success factor. We provide end-to-end support in the design and implementation of your energy procurement strategy. Our services include: Individual consulting on procurement models and market mechanisms Development of tailor-made energy procurement concepts Execution of professional tender procedures Preparation of transparent decision-making documents for management Support with supplier switching and contract management Integration of sustainability aspects and green energy solutions Together, we develop your optimal procurement strategy and implement it efficiently. Schedule your non-binding initial consultation now and take the first step toward an economically efficient and sustainable energy future.
Energy-efficient plasticizing units
The start-up inmex is presenting its energy-efficient plasticizing technology at KUTENO 2024. These are manufacturer-independently retrofittable plasticizing units for injection molding machines that have a heating system integrated into the barrel and can therefore save up to 62% of heating energy. The highlight: The system does not require conventional heater bands; instead, the heating elements are integrated into the barrel. This leads to optimal heat transfer, which not only increases energy efficiency but also the heating time enormously. The slimmer design enables complete insulation of the barrel, which is encapsulated on the outside to avoid damage caused by overmolding. In addition, the innovative system leads to a more homogeneous heat distribution in the barrel, which results in a more even melting process. The plug-and-play system therefore offers numerous advantages with very little conversion effort. The injection molder does not have to make any changes to his machine controls, temperature profile or settings. The screw and nozzle can continue to be used and the plasticizing unit has the machine-specific interfaces, i.e. identical plugs with identical configuration.

ENESKAmicro
The new standard for grinding, polishing, milling and deburring ENESKAmicro – the unbeatable all-round talent The in-house development by joke sets standards for micromotor systems. What is unique about this series is its system-wide and downwards compatibility as well as extreme power. Higher final speed, more power, higher clamping force for the handpieces, 100% Made in Germany, touch display, USB interface and high level of true running are just some of the highlights of this extraordinary system. This not only enables its use in many new application areas, such as aerospace and 3D printing, but also in conventional toolmaking and mould building or in medical engineering. Simple to operate with the touch display The core component of the ENESKAmicro is the intelligent control unit. Intelligent because it automatically detects which micromotor is connected, whether from the joke family or a third-party manufacturer. The individual settings can be saved on the touch display with station keys. The speed input can be set via a finely adjusted rotary knob or optionally via a foot switch. The slim design and low centre of gravity make for high stability. The control unit dispenses with fans or slots – which means less noise pollution for the user and it is also dust-protected (according to IP 54). The facts speak for themselves: • Tremendously high cost advantage compared to expensive compressed-air • Remarkably high-speed, variably adjustable • Low-vibration work • Quick tool changes without external aids • Low noise pollution

ENESKAmicro - The next generation handpieces and motors
A whole series of new applications have emerged in recent years in the field of surface finishing. New tools have developed inparallel that place different demands on the drive units. With the 3rd generation of ENESKA motors, joke takes account of these new requirements and in doing so achieves a genuinegame change: the range of speeds with conventional surface finishing devices is very wide these days, e.g. 0 - 50,000 rpm, inorder to be able to cater for as many applications as possible. This misses the point of everyday work however, as very few usershave tasks that cover this entire range. In addition, motors with such a wide range of speeds cannot deliver constant power overthe whole spectrum. Torque is often lacking in the lower speed range. joke is therefore adopting a different, more practical approach with its new generation of motors: For the first time, users now havethe possibility of choosing among different motors. They can now choose the one with the performance characteristics that best suittheir applications. All models are characterised by their durability, power, ergonomical handling, precision and high efficiency. Drives are available that are still suitable for a wide range of tasks but, like competitive athletes, are particularly strong in theirmain disciplines: • THE WORKER for tasks that call for particular power, which necessitate a low speed and a high torque at the same time. • THE FINE FINISHER for light work that requires particularly fine fingertip control. • THE FAST RUNNER for work with tools that require high speeds, such as milling or grinding • THE ALLROUNDER for high flexibility and a wide range of applications where medium torque is sufficient • THE BALANCED ONE for maximum accuracy in a slim and robust design • THE OPERATIVE for mounting in fixtures All six motors run at a very constant speed and operate extremely quietly with low vibration.

ENESKAmobile - Mobile polishing system
The handy, battery operated ENESKAmobile polishing system is the ideal tool for setters and toolmakers – anywhere that grinding, polishing, milling or deburring is required. Robust and shock-resistant, it can be used flexibly in any place, and away from the work bench. This mobile device is extremely versatile as it can be used with all motors, handpieces and filing machines compatible with the ENESKAmicro. It is also powerful and long-lasting. The batteries can be charged separately, which allows non-stop working. With up to 3 hours battery life under full load and a maximum torque of 6.5 N cm at 40,000 rpm, it can be used in a significantly wider range of applications than conventional devices of this type. The speed is continuously adjustable from 2,000 to 40,000 rpm. Left and right rotation are also a matter of course with this single-handed device. Highlights: • Extremely versatile, as it can be connected to all ENESKAmicro motors (BLDC), handpieces and filing machines • Ergonomic handling given by start/stop function directly on the motor, straightforward control unit and pocket-size casing • High-quality Li-Ion batteries • No inconvenient time lost waiting for the batteries to charge, because they are exchangeable and can be recharged separately • for brushless DC motor (BLDC) • Runs clockwise/anticlockwise • Monitoring of battery level and temperature • Digital control with protective disconnection • High torque with max. of 6.5 N cm on the motor shaft

ENESKArapidcoat - The carbide coating device! For fast and effective coating of larger metal surfaces.
Tungsten carbide coating devices from joke are used to coat particularly stressed surfaces quickly and easily by applying a hard metal layer. The process is particularly suitable for tools, moulds or general surfaces that need to be especially tough, hard and wear-resistant, e.g. punching or bending tools. In addition to these classic applications, the process is also suitable for producing a wear-resistant, rough surface. This can be used to improve the adhesive and holding properties, e.g. for grippers, gripper and clamping jaws etc. or for sliding surfaces, e.g. to improve the adhesion of an oil film. Parts of the friction surfaces of a mechanical guide can also be coated in order to compensate for dimensional deviations caused by abrasion. It can also be used to create a heat-resistant protective layer, e.g. to protect moulds in die casting. The latest development from joke is the ENESKArapidcoat. It is suitable for fast and effective coating of large surfaces. By melting a rotating hard metal electrode made of tungsten carbide at 2,800 °C, a hard metal layer is applied and a maximum surface hardness of 82 HR 30 N is achieved. Compared to conventional devices, the ENESKArapidcoat achieves an extremely clean and homogeneous coating in just one operation. The very simple operation is unique. In addition to the handpiece with rotating electrode, the ENESKArapidcoat can also be operated with the vibrating handpiece of the ENESKArecoat system. Highlights: • fast coating of larger surfaces and tool sections • easy-grip handpiece for comfortable application • proven ENESKA operating environment • adjustable direction of rotation • various switch-on modes • storage of individual parameters • use of coarse electrode diameters. • High-quality interchangeable collets with high concentricity accuracy • System is compatible with foot switch on request • Parameter settings can be adjusted during the coating process • Air-cooled application handpiece

ENESKAsonic - Ultrasonic lapping and polishing system
The most innovative advancement in the field of ultrasonics ENESKAsonic – high-efficiency, leading-edge, latest generation for finest stock removal As with the ENESKAmicro, the ENESKAsonic ultrasonic system is characterised by consistent advancements in every respect. An outstanding feature is the sophisticated design combined with convenient high-tech equipment. Highlights: • Intuitive touch operation combined with a rotary controller on high-quality glass • Modern LED-assisted multifunctional display • Boost function for applications requiring greater power • Idle timer detects unused handpieces and protects against wear • USB charging connection enables for example optional addition of a workplace light without a further power source The ENESKAsonic is used for polishing and lapping in the frequency range of between 20 and 30 kHz. The Auto Tune function determines the optimum frequency. The infinitely adjustable power control is suitable for fine, delicate work on narrow webs and edges as well as in boost mode for power-intensive, extra abrasive work with sintered diamond files. The LED-assisted display shows the widest range of operating parameters and settings. The 140 g lightweight handpiece with an M6 fine thread is comfortable to hold and enables fatigue-free work. It was especially important to our development department that this addition to our family should also be “100% Made in Germany” and be reverse-compatible with ENESKA 2-1 handpieces. Guaranteeing this demand for particularly high quality is a major concern for us and protects your years of investment. Combine the ENESKAsonic with an ENESKAmicro and you will receive an unbeatable tandem fully specialised in their respective fields.

engineering

Engineering
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