2382 results found
    1. Polymer injection moulding: We manufacture your components

      Polymer injection moulding: We manufacture your components

      Series production of complex polymer components. We are completely in our element when it comes to demanding plastic injection molding. At Zimmer all common thermoplastics, from standard to high-performance plastics are processed. Fully automatic production with handling systems for part removal and QA testing guarantees economical production of your parts. We also have experience with the overmolding of various insert parts such as threaded bushings, electronic contacts, circuit boards and much more. These and much more are the reasons why we supply almost all industries as a reliable partner: Automotive industry Aerospace mechanical engineering Medical technology Construction industry Electrical engineering Jewelry and watch industry Furniture industry Materials: Partially crystalline thermoplastics, such as POM, PE, PP, PA, PBT and PET, amorphous thermoplastics, such as ABS, PC, PMMA, PS, SAN and PEEK Automated production in plastic injection molding: The series production of plastic components at the Zimmer Group is fully automated, including tool removal and storage. This allows us to achieve optimal process optimization for all large series, which is reflected in the results of the integrated

    2. Polymers

      Polymers

      Due to the combination of distribution, compounding and technical support, we offer you a comprehensive product and service portfolio as well as individual and sustainable polymer solutions for all branches and industries. Our portfolio includes • Engineering polymers • High-performance polymers • Own compounds core portfolio • Customized compounds • Sustainable, high-quality recompounds • Biobased and/or biodegradable polymers • Products and services for polymer recycling To meet the growing demands of the polymers industry and to constantly open up new potential for our customers, we are continuously reviewing and expanding our product range work together with our customers on brand new product developments.

    3. Polyolefin-Compounds

      Polyolefin-Compounds

      Die TechnoFin-Produktreihe bietet ein breites Portfolio von Standard- aber auch Spezialcompounds und grundsätzlich die Möglichkeit zur Umsetzung maßgeschneiderter Kundenlösungen. Zum Einsatz kommen – neben Basispolymeren PP oder auch HD-PE – eine Vielzahl von Füll- und Verstärkungsstoffen. UV-Schutz- und Schlagzähmodifikatoren, Flammschutz oder z. B. Füllstoffe zur Verbesserung der elektrischen Leitfähigkeit erweitern das Produktspektrum. Farbeinstellungen, antistatische, nukleierte, kratzfeste oder emissionsarme Typen sind im Kundenauftrag lieferbar. Für Anwendungen, in denen die Schallabsorption im Mittelpunkt steht, können Dichten bis zu 3 g/cm³ erreicht werden. Zu den typischen Anwendungen gehören Produkte für die Automobil-, die Elektro- und die Verpackungsindustrie. TechnoFin Wärmeformbeständigkeit bis 1000 h, Festigkeit und Zähigkeit, Leitfähigkeit (ESD) Basispolymere: PP, HD-PE Vom Standard bis zum Spezial-Compound: * Standard-Füllstoffe: Talkum, Kurzglasfaser * Spezial-Füllstoffe: Magnetit, Bariumsulfat

    4. Polypearl™ ME

      Polypearl™ ME

      🔵 High-purity, free-flowing PMSQ micropowder with a unique 3D siloxane structure for use in masterbatches and compounds. ⚪ The hybrid structure of Polypearl™ ME combines the advantages of organic compounds (elasticity, haptics, compatibility with organic substances) with those of inorganic compounds (excellent temperature and chemical resistance). Outstanding optical properties, such as defined light scattering for translucent plastics, characterize this high-performance additive. The narrow, controlled particle size distribution ensures optimal antiblocking and spacer properties in foils and films. Polypearl™ ME is easy to incorporate and meets the requirements for key regulatory aspects and food approvals. 🔵 Advantages: • High temperature stability > 400°C • Homogeneous light diffusion • No yellowing • Narrow, uniform particle size distribution • Very good chemical resistance • Excellent flow and dispersing properties • Food approval • High efficiency with low dosage • Tasteless and odorless • Non-migrating • Excellent slip properties 🔵 Applications: Masterbatches and compounds: • Light scattering in PC, PMMA, PA, PVC, PS, etc. • Light diffuser in foils and films • Antiblocking and slip in foils and films 🔵 Available particle sizes: 1-10 µm

    5. Power-Grip

      Power-Grip

      Power-Grip A zero-point palletizing system allows you to clamp and position work pieces, clamping media and fixtures quickly and precisely. The standardised interfaces drastically reduce set-up time, particularly for single work pieces and small batch production, thereby increasing effective machine uptime and productivity. With various grid sizes of e.g. 160 mm, 200 mm and 320 mm, you can effortlessly implement all your technical requirements. With Power-Grip your devices are no longer confined to individual machines. Once components have been mounted, they can easily be swapped in and out. Power-Grip does not loose its zero-point even if you have to swiftly produce something else in the meantime. Technical facts The Power-Grip pallet carrier • is suitable for any kind of processing • consists of rust- and acid-proof steel (1.2085) • has a repeatability of 0.002 mm over a length of 300 mm • works with a clamping force per centering unit of 17,000 to 50,000 N • is pneumatically released (min. 6 bar) • automatically cleans all z-reference surfaces with each chucking process

    6. powerMolding - power meets lightness

      powerMolding - power meets lightness

      The hydraulic two-platen injection molding machine powerMolding (6,500-16,000 kN) stands for a high level of power density with rapid availability and easy operation. With the modular machine concept and selected options catalog, we offer you fast lead times to further increase your efficiency and competitiveness. Highlights: -Locking Extremely wear-resistant locking system (long service life) Short locking stroke and fast processes -Sliding shoes High load capacity and plate parallelism Exact linear guide and perfect tool protection Low friction resistance and high closing speed -Control User-friendly HMI with ergonomic touchscreen design Powerful multicore CPU and EtherCAT (Safe control and tracking of all process steps) Electrical reserve interfaces based on Industry 4.0 (optional) -Pressure pad Maintenance-friendly column connection Short time to build up the closing force -Injection unit Double cylinder unit (no lateral forces and therefore long service life and high precision) Controlled injection movement (fast response, high repeat accuracy and therefore consistently high product quality) APCplus for first-class shot weight consistency -Servo drive High energy efficiency Low noise level Energy savings of up to 50% compared to conventional drive technology

    7. PowerStation: High-Performance Manufacturing in Seconds with Maximum Productivity

      PowerStation: High-Performance Manufacturing in Seconds with Maximum Productivity

      The LWB VALUE PowerStation offers companies a cutting-edge solution for elastomer production, delivering peak efficiency, flexibility, and competitiveness—even for complex demands and high production volumes. It revolutionizes elastomer processing. By decoupling processes and maximizing parallel operations, it enables plastic processors to achieve cycle times measured in seconds while maintaining high quality and energy efficiency. Key Benefits for Plastic Processors at a Glance: - Maximum Productivity: Synchronized, independent process zones ensure second-level production cycles. - Consistent Utilization: Parallel operation of all stations minimizes downtime, even with varying cycle requirements. - Low Unit Costs: Highly economical production, especially with multi-cavity molds and series manufacturing. - Unmatched Flexibility: Simultaneous use of different tools and materials without downtime for retooling. - Reduced Workforce Needs: High automation, up to autonomous production cells, cuts labor requirements. - Reliable Processes: Adaptive process control guarantees consistent quality, even with changing products. - Energy Efficiency: Optimized heating and injection processes significantly lower energy consumption. - Smart Production: Real-time data, OPC-UA connectivity, and seamless MES/ERP integration future-proof operations. - Scalable and Future-Ready: Modular design supports gradual expansion from pilot projects to high-performance lines. The intelligent manufacturing solutions LWB VALUE MultiStation and LWB VALUE PowerStation enhance and streamline injection molding cycles through automated, decoupled, and parallelized processes. These innovations boost customer productivity, reduce scrap rates, and significantly cut energy consumption.