Im Polyurethan-In-Mold Coating (PUR-IMC)-Verfahren werden hochwertige Sichtbauteile direkt im Spritzgießwerkzeug mit einer kratzfesten, dekorativen Oberfläche versehen. Eine zentrale Herausforderung ist dabei die zuverlässige Abdichtung der Kavität: Aufgrund der sehr niedrigen Viskosität des Polyurethans stoßen konventionelle Abdichtungskonzepte an ihre Grenzen. Die Folge ist bislang eine Abdichtkante am Bauteil, die eine zusätzliche Nachbearbeitung erforderlich macht. Im vom Bundesministerium für Wirtschaft und Energie geförderten Kooperationsprojekt „IMC-Seal3D – Etablierung eines flexiblen Abdichtsystems für polyurethanüberflutete Sichtbauteile“ hat ein Konsortium bestehend aus der Neue Materialien Bayreuth GmbH (Projektleitung), Pakulla GmbH, MURTFELDT GmbH & Co. KG, Heraeus Amloy Technologies GmbH sowie Forvia Hella ein neuartiges, flexibles Werkzeugabdichtungssystem entwickelt. Ziel war die Realisierung einer kavitätsbündigen, prozessstabilen Abdichtung, die sowohl kleine Geometrien als auch komplexe 2D- und 3D-Bauteile sicher beherrscht und damit den Nachbearbeitungsschritt vollständig überflüssig macht. Hierzu wurden innovative Dichtwerkstoffe wie amorphe zirkoniumbasierte Metalllegierungen sowie Hochleistungsthermoplaste wie PEEK untersucht und unter industriellen Bedingungen hinsichtlich Dichtwirkung, Lebensdauer und Prozessstabilität optimiert. Als Demonstrator wurde erfolgreich eine Abdeckung für eine Fahrzeuginnenraumleuchte umgesetzt. Die Ergebnisse zeigen: Mit dem entwickelten System ist erstmals ein PUR-IMC-Prozess realisierbar, der ohne nachgelagerte Bearbeitungsschritte auskommt. Damit wird die Prozesskette deutlich verkürzt, die Fertigung effizienter gestaltet und die Kosten reduziert. Gleichzeitig eröffnet das Verfahren neue Anwendungsmöglichkeiten für hochwertige Sichtbauteile in der Automobilindustrie, im Consumer-Bereich und in der Elektronikfertigung.

iSONIC ECO TM Ultrasonic power with dual drive option – electric or pneumatic Ultrassonic in perfection The iSONIC ECO TM, electric or pneumatic, masters ultrasonic welding, riveting, embossing, cutting and sealing. Compared to conventional thermal welding processes, the use of ultrasound is characterized by its energy efficiency, as no tool heating is required. However, if the application requires it, thermal or non-contact welding methods can be used. The combination of efficiency and flexibility makes the iSONIC ECO TM the perfect solution for application processes in the automotive, plastics, technical textiles and packaging & food industries. Drive technologies as required Which drive do you prefer? Electric or pneumatic? The iSONIC ECO TM is designed to offer both options. With its slim design and versatility, this tabletop machine remains flexible for your individual application processes. The electric drive demonstrates its outstanding efficiency in movement tasks, while the pneumatic drive shows its strengths in holding times. Various cylinder sizes are available to ensure maximum force.

Recycling PET is not only a contribution to environmental protection, but also economically sound: The transport and production costs of recycled PET are significantly lower than those of newly manufactured, fossil-based PET, and CO₂ emissions can be reduced by up to 60%. Used PET containers can be recycled multiple times – through chemical or mechanical processes. Often, the material is processed into rPET granules, which, however, requires additional heating, transport, and handling processes – and thus also increases the CO₂ footprint. Furthermore, rPET granules are generally more expensive than the direct use of post-consumer PET flakes. With the Labotek Bottle-to-Bottle Recycling solution, we support a sustainable plastics industry in which recycled PET is reintroduced into the production process with consistent quality – efficiently, environmentally consciously, and with a focus on the future.

SafetyLine - The new dimension in laser cleaning. Clean. Safe. Future-proof. With the SafetyLine, KLB takes industrial cleaning to a new level. This innovative system combines high-precision laser cleaning technology with a fully integrated protective enclosure, offering a sophisticated overall concept for maximum safety and efficiency. The principle is as simple as it is compelling: Similar to a sandblasting cabinet, the cleaning process takes place in an enclosed workspace. The crucial difference: The SafetyLine operates without contact, is gentle on materials, and leaves virtually no residue - entirely without blasting media or complex post-processing. Whether tools, molds, or components - contaminants, coatings, and residues can be removed precisely and reproducibly. At the same time, the enclosed cabinet ensures a controlled, safe process that is optimally designed for industrial use. The SafetyLine is not only technically impressive but also excels in daily operation: ergonomic, user-friendly, and flexible in its application. This makes it the ideal solution for companies that want to modernize their cleaning processes while simultaneously meeting the highest safety standards.

The Mechlndex system is a mechanical device designed to perform rotary movements of plates within plastic injection moulds. lt is suitable for use both in multi-material moulds andin moulds where it is advantageous to have multiple stations for insert placement or part extraction. Thanks to the integrated helical guides, the mechanism converts the linear motion of the press ejector into a rotary movement of the plate by 90°, 120° or 180°, depending on the selected configuration. The dimensions ofthe Mechlndex can be customized according to the required linear stroke X - needed for the plate to exit its housing - and the specifications of the press. On request, the system can be supplied with an integrated plate cooling unit.

The medical industry is moving away from sample-based inspections toward fully automated quality assurance. Kistler is driving this transformation with AI-supported analysis of precise inline measurement data from tool-integrated sensors directly within the injection molding process. This enables real-time evaluation of each individual component, significantly improving safety, efficiency, and traceability. Kistler sets new standards for the production of validated and reliable medical devices. Would you like to learn more? Get in touch with us!

A new concept delivering maximum flexibility, compactness, and performance for food packaging production up to 8 cavities. With just 5.5 meters in length, the system achieves cycle times as fast as 4 seconds, with 100% quality inspection, single-part rejection, and fully automated boxing. It can operate for over 6 hours without any material refills or operator intervention. An IML robot that embodies more than 20 years of Campetella’s expertise in food packaging, setting a new benchmark in the industry.

The molding machine from Schäfer is designed for overmolding hotmelt polyamides on technical components. This provides insulation and mechanical protection for specific assemblies, allowing them to withstand extreme conditions such as heat, dust, or moisture. The powerful machine is designed for maximum productivity in large batch sizes, making it ideal for applications in the automotive, electronics, and sensor industries. The low-pressure molding machine stands out for its modern design. Equipped with a direct-feed single-screw extruder and three heating zones, it is ideal for processing various hotmelt adhesives and unfilled thermoplastics. The compact and modular construction allows seamless integration into existing production lines, enabling efficient automation. With a heating time of less than 20 minutes, the hotmelt molding machine is quickly ready for operation. The servomotor-driven closing device is adjustable so that the ideal closing force is used for the application, thus achieving high energy efficiency. Optical process monitoring is an optional extension for quality assurance in production. Advantages of the machine - Maximum flexibility through processing of numerous materials - High process stability thanks to intelligent drive system - Sliding table for optimized process flows and short cycle times - High energy efficiency through servo-driven single screw extruder - Integrated pressure sensor at the potting head for continuous process monitoring - Compact design for integration into production lines - Easy cleaning through automatic material flushing

HEAT.COOL.EJECT. Multiple connection, additive, disruptive in their most technically beautiful form. Integration of tool cooling, support of the mold insert, integration of ejectors, injection in previously unreachable places? Your wishes - Our solution.

Modular structure composed of additive 16-drop elements Each additively manufactured element consists of up to 16 injection points. Furthermore, each element has a cooling inlet and a cooling outlet for mold insert cooling. The cooling capacity can be transferred passively via 7 contact pins, or the cooling water is actively transfered into the mold insert between the nozzle tips. Secure sealing and support The sealing of the injection points is done in height and not in diameter. This allows for compensation of thermal expansion, and the mold insert can securely support itself on the hot runner without bending under injection pressure. Minimal tear heights. Due to the ideal thermal design of the system, the smallest tear heights can be realized, surpassing classic cold runner solutions.

Mould Lifecycle Management helps to document and visualize the data. With Mould Lifecycle Management, all project participants have the same level of knowledge, from the initial product idea to the end of the tool's life cycle. The tool management software helps to identify critical changes in the production process and reduce downtimes.

Precise. Contactless. Gentle. The MPERIA® UV laser offers a modern solution for fine, abrasion-resistant marking of sensitive materials – ideal for industries with high quality requirements such as medical technology, electronics, or the pharmaceutical industry. Thanks to the short UV wavelength (355 nm), the material is subjected to minimal thermal stress. This enables razor-sharp markings on plastics, ceramics, cable insulation, films, or packaged medical products – without deformation or burn marks. Despite its extreme precision, the UV laser operates at high speed, with low maintenance requirements and high efficiency. Its compact design and intuitive control allow it to be seamlessly integrated into your production line. Request a free sample marking on your original material now – for maximum confidence in your decision.

‘The replacement for your driven tools’ Increase the speed of your AGW by a factor of 4.3. This maximises the machining range of CNC automatic lathes.

Similar to black polymer products and packaging, silver-coloured ones can also cause problems in the recycling process. Due to their composition, certain shades of silver are not recognised and correctly sorted by the disposal company via near-infrared (NIR) in the post-consumer phase. Despite being recyclable, these products are therefore at risk of being disposed of thermally instead of being assigned to recycling. Lifocolor has developed new solutions in collaboration with Eckart, a leading manufacturer of metallic effect and pearlescent pigments. Using special silver and metallic masterbatches, it has been proven that formulations that could not be detected without the corresponding ingredients can now be recognised and sorted using near-infrared. Lifocolor advises on how the silver colour must be formulated to ensure successful Design4Recycling.