The aim of measuring mould cavity pressure is to improve cost-effectiveness by reducing the costs of manual post-production checks, shortening set-up times and minimising scrap. Process deviations can be detected at an early stage, allowing corrective action to be taken before defective parts are produced or incompletely filled parts are delivered to the customer. Another application is the quick and safe transfer of a mould from one machine to another without the need for time-consuming revalidation. As the internal mould pressure provides a comprehensive description of the production conditions of the injection-moulded part, it offers insight into the mould cavities – independent of individual machine configurations and parameters. The internal pressure profile of each part is therefore as unique as a fingerprint. Our high-performance system for measuring internal mould pressure monitors moulded part quality and provides the operator with precise information for process optimisation. In the event of viscosity fluctuations in the material, the system detects the ideal switching point and sends a signal to the machine. The selection of channels and the pressure level can be freely configured. This makes the process significantly more stable, as the system can detect and compensate for variations in filling caused by viscosity fluctuations. All tool-related data is stored in the built-in memory module directly on the tool and is therefore immediately available when changing machines. The system guides the user through the steps involved in setting up the process. The operator is intuitively guided through each stage until reference curves, tolerances and switching pressures have been defined. As a result, the learning curve for operating the system is extremely short.

Fried sets another example for sustainability: Five CUBOS C44E charging stations have been put into operation on the premises of Fried Kunststofftechnik. What makes them special is that their housings are made from 100 percent renewable raw materials. Sustainable housings from our own production An innovative customer device impressed the Fried team with its holistic sustainable concept. The housing components, which have been in series production for a year, served as the basis for a further experiment. Originally, the wallbox was made from Covestro's sustainable Bayblend® RE plastic, which is produced from recycled vegetable oils. However, the experts at Fried went one step further and used ARBOBLEND® for their own charging stations – a material made from completely renewable raw materials. ARBOBLEND®: 100% bio-based material ARBOBLEND® is an innovative biocomposite material from Tecnaro GmbH and represents a sustainable alternative to conventional petroleum-based plastics. The material consists of renewable raw materials such as lignin, starch, natural fibers, or biodegradable polymers and is recyclable, depending on the formulation. ARBOBLEND® thus makes an active contribution to reducing fossil resources and promoting a circular economy. Thanks to its versatile processing properties, the material is ideal for injection molding and can be specifically adapted to mechanical, thermal, or optical requirements. Five of these sustainable wall boxes have been in use on the Fried Kunststofftechnik company premises for over a year. The customer is currently investigating whether series production with ARBOBLEND® can be realized.

CheckUP – Our new service, based on specific customer requirements and wishes. Assessment and recommendations for: • Projects, concepts, components, processes. Part of and extension of existing services: • VORKON • Simulation-based component optimization • On-site troubleshooting

We offer high-precision chemical nickel coatings for international customers in the electronics, automotive, and mechanical engineering industries. Our processes guarantee the highest corrosion resistance and an even layer distribution, even with the most complex component geometries. Ideal for global supply chains that require the utmost reliability. What are the main advantages of chemical nickel plating compared to galvanic processes? Chemical nickel plating (also known as non-electrolytic nickel plating) provides an absolutely uniform layer distribution, regardless of the geometry of the component. Unlike galvanic processes, there are no peak elevations, making it ideal for high-precision components in the semiconductor industry and electronics. Additionally, it guarantees excellent corrosion resistance and high wear resistance. Which industries benefit from De Martin AG's chemical nickel coatings? Our processes are specifically tailored to the requirements of the automotive industry, mechanical engineering, and aerospace. Especially for global supply chains in semiconductor production, we offer coating systems that meet the strictest international quality standards. Can complex component geometries be coated evenly? Yes, this is the core strength of our chemical nickel plating. Since the process operates without an external power source, the coating penetrates evenly into holes, interiors, and complex recesses. This makes it the preferred choice for precision components in plant engineering. For which base materials is chemical nickel plating suitable? We offer coating for a variety of materials, including stainless steel, non-ferrous metals, aluminum alloys, and steel. This allows for flexible integration into international production processes.

Innovation in hot runner design: Precision in the tightest of spaces with 32 injection points on just 70 x 35 mm GÜNTHER is setting new standards in hot runner technology with the successful realisation of a new type of valve gate system. The system impresses with its extremely narrow gating dimensions and an impressive number of 32 injection points on an area of just 70 mm x 35 mm - an achievement made possible by close interdisciplinary cooperation between the mould maker and hot runner supplier. Valve Gate System with Servo Drive The focus is on a high-precision electric valve gate that allows the needle position to be adjusted easily and precisely. This is supported by a specially developed sliding mechanism with recirculating rollers, which ensures powerful and concentrated force transmission - and thus guarantees reliable, precise closing of the valve pin directly at the injection point. The interaction of these components significantly increases both process reliability and reproducibility in series production. The modular concept is scalable to up to 96 injection points and therefore offers a high degree of flexibility for a wide range of mould concepts while at the same time minimising space requirements. Particular attention was paid to homogeneous temperature control in the melt-flowing areas. Adapted control zones ensure uniform heating, while the balanced melt distribution via optimised channel design in the manifold enables constant filling of all cavities - even with complex geometries and high numbers of cavities. The needle guide made of wear-resistant material also guarantees a permanently high injection point quality and a long service life in continuous operation. The system is rounded off by a temperature control concept developed together with the mould maker, which enables precise coordination between the mould and hot runner components.

Comprex® cleans cooling and temperature control circuits of injection moulding tools, prevents deposits, and enables preventive maintenance. Why Comprex® Pulse100 · ToolClean? - Patented cleaning technology – without chemicals - Preventive, system-integrated cleaning of the injection molds improves cooling performance and hydraulics - Reduced water consumption - Expulsion of the water after the cleaning process with subsequent blowing out of the tool - Validatable: improvement of the cooling channels is evaluated and documented - Cleaning of several channels simultaneously possible - Plug & play: no time-consuming staff training required - Improves process stability, independent of geometry - Cleaning of injection molds after dismantling and before upgrading, before initial commissioning, in toolmaking or directly in the injection molding machine - Reduces production waste - No dismantling - Energy saving: Free pipes – Less pump power - Successful solution for compliance with legal regulations, e.g. CO2 sustainability, energy management EN 50001

The TOOLPLACE calculation application enables fast, data-driven costing of tooling and injection molding projects. Based on CAD data and specifications, it delivers reliable prices, lead times, and cost breakdowns within minutes. Supporting faster decision-making and more efficient sourcing processes.

The combination of color expertise from the CCC (Color Competence Center) and expertise in the formulation of plastics have resulted in the ability to continually achieve further developments in the possibilities of aesthetic surfaces in comparison to what currently exists. The CRE.ACTIVE Design approach makes it possible to achieve compatibility between the following elements: · INNOVATIVE DESIGN · REDUCTION OF THE CO2 FOOTPRINT · COST REDUCTION · RECYCLABILITY CRE.ACTIVE Design - MOLD IN COLOR solutions facilitate countless and innovative design possibilities: The CRE.ACTIVE Design portfolio includes technical plastics in colors with profound impact, with high-gloss finishes and/or matt effect on smooth or textured surfaces and also with the possibilities of a metallic effect, soft touch or ceramic feel. A combination of surfaces with high-gloss, grained and laser-textured areas can be created on the same part with the use of just one tool. CRE.ACTIVE Design provides a multitude of design options while at the same time offering significant energy and cost savings in comparison with the use of multiple tools and subsequent surface treatments such as lacquering. Reduction of the CO2 footprint is a current and shared challenge for all sectors. There are various possible paths to achieving this goal – the CRE.ACTIVE Design MOLD IN COLOR solutions immediately offer multiple benefits because they optimize the entire process: No additional processes are required for part decoration after injection molding, for example, the transport and energy costs are lower and fewer raw materials are used – meaning that the finished product has a significantly lower CO2 footprint than a product produced using conventional methods. The recyclability of the MOLD IN COLOR solutions provides additional benefits as a valuable resource for a closed loop materials cycle because no additional color lacquer is used.

Customized cutting systems for maximum efficiency and quality in the rubber, plastics, cable, and pharmaceutical industries.

At Kuteno, SHIBAURA MACHINE LWB demonstrates how the new V70 control system, the IIoT platform "machiNetCloud," and the AI system "Virtual Machine Expert" pave the way for smart, connected production in plastics processing and injection molding. Together, these three technologies create a seamless, data-driven ecosystem that significantly boosts productivity, efficiency, transparency, and planning reliability. The V70 control system meets the demands of a "Smart Factory" with precision. Its open OPC-UA architecture (Euromap 63/77) ensures smooth integration of machines and peripherals. Intuitive operation, intelligent assistance features, and built-in tools for faster tool setup, cycle time optimization, and error analysis enhance process efficiency and reduce startup times. Users benefit from more stable operations, consistent quality, and a rapid return on investment. The IIoT solution "machiNetCloud" complements the control system by securely connecting machines, data, and processes. It captures, analyzes, and displays production data in real time. This transparency improves OEE values, highlights downtime, and enables predictive maintenance planning. The platform also offers secure remote access, cutting response times, lowering service costs, and optimizing global support structures. The AI system "Virtual Machine Expert" continuously monitors all critical process parameters, detects deviations early, and proactively prevents potential errors or component issues. This increases machine availability, enhances part quality, and ensures long-term process reliability. This solution suits both electric and hydraulic injection molding machines and integrates flexibly into existing production environments.

A dry ice blasting machine removes stubborn deposits, paint, and residues from surfaces without damaging them. It works dry, leaves no residue, and is particularly suitable for industrial areas where conventional cleaning methods reach their limits.

Inspiring drying technology. Maximum volume in minimal space. Flexible and mobile, usable anywhere.