Digital Transformation Toward Smart and Connected Injection Molding Production

At Kuteno, SHIBAURA MACHINE LWB demonstrates how the new V70 control system, the IIoT platform "machiNetCloud," and the AI system "Virtual Machine Expert" pave the way for smart, connected production in plastics processing and injection molding. Together, these three technologies create a seamless, data-driven ecosystem that significantly boosts productivity, efficiency, transparency, and planning reliability.

The V70 control system meets the demands of a "Smart Factory" with precision. Its open OPC-UA architecture (Euromap 63/77) ensures smooth integration of machines and peripherals. Intuitive operation, intelligent assistance features, and built-in tools for faster tool setup, cycle time optimization, and error analysis enhance process efficiency and reduce startup times. Users benefit from more stable operations, consistent quality, and a rapid return on investment.

The IIoT solution "machiNetCloud" complements the control system by securely connecting machines, data, and processes. It captures, analyzes, and displays production data in real time. This transparency improves OEE values, highlights downtime, and enables predictive maintenance planning. The platform also offers secure remote access, cutting response times, lowering service costs, and optimizing global support structures.

The AI system "Virtual Machine Expert" continuously monitors all critical process parameters, detects deviations early, and proactively prevents potential errors or component issues. This increases machine availability, enhances part quality, and ensures long-term process reliability.

This solution suits both electric and hydraulic injection molding machines and integrates flexibly into existing production environments.