
Injection moulding onto tubes and hoses

Injection moulding tools
Our up-to-date in-house mould manufacturing department allows us to establish a close connection between design and production with short reaction times. That is where the foundations for high-quality end products are laid. The injection moulds are developed individually and comply with high quality requirements.

Injection moulding tools

Injection Moulds
Use synergies Before every injection molded part is born, there is mold making. In order to be able to produce injection molded parts with precise repeatability and tight tolerances, a high level of precision is a must. As a former tool manufacturer manufacturing in Germany, with early contacts and an extended workbench abroad, the Schütte Consult company now handles its tool project exclusively through permanent partners in Asia and Southern Europe. You benefit from us as a guarantee of security and delivery reliability and thus from our highly qualified partner network, which has been developed over the years.

injection moulds

injection moulds

injection moulds
Inline Recycling
Digicolor implements solutions for inline-recycling, i.e. within the plastics processing operations. These solutions are based on a comprehensive product range of slow speed granulators for recyclate production. Further precise dosing devices or dosing systems play an important role for inline-recycling solutions. Sprues of engineering plastics such as polyamide (PA), polycarbonate (PC), polyoxymethylene (POM) or polybutylene terephthalate (PBT) are particularly suitable for this form of post-industrial recycling. Recycling of glass-fibre reinforced polymers, such as those used in the automotive industry, can also be realised with Digicolor granulators and metering units. For inline recycling applications where it is important to maintain mixing ratios of regrind and virgin material extremely precisely or to document the weight proportions of the mixtures of more than one component, gravimetric batch feeders should be used. Depending on the application, these gravimetric batching systems can be installed either on the processing machine or next to the machine.

InlineWeld 6200/6400
The LPKF InlineWeld 6200 Generation 2 is the successful further development of the InlineWeld 6200. Thanks to its mechanical design concept, this system is ideally suited for integration into automated production lines.

Innovationsprojekt „IMC-Seal3D“ – Nachbearbeitungsfreie Sichtbauteile im PUR-IMC-Verfahren
Im Polyurethan-In-Mold Coating (PUR-IMC)-Verfahren werden hochwertige Sichtbauteile direkt im Spritzgießwerkzeug mit einer kratzfesten, dekorativen Oberfläche versehen. Eine zentrale Herausforderung ist dabei die zuverlässige Abdichtung der Kavität: Aufgrund der sehr niedrigen Viskosität des Polyurethans stoßen konventionelle Abdichtungskonzepte an ihre Grenzen. Die Folge ist bislang eine Abdichtkante am Bauteil, die eine zusätzliche Nachbearbeitung erforderlich macht. Im vom Bundesministerium für Wirtschaft und Energie geförderten Kooperationsprojekt „IMC-Seal3D – Etablierung eines flexiblen Abdichtsystems für polyurethanüberflutete Sichtbauteile“ hat ein Konsortium bestehend aus der Neue Materialien Bayreuth GmbH (Projektleitung), Pakulla GmbH, MURTFELDT GmbH & Co. KG, Heraeus Amloy Technologies GmbH sowie Forvia Hella ein neuartiges, flexibles Werkzeugabdichtungssystem entwickelt. Ziel war die Realisierung einer kavitätsbündigen, prozessstabilen Abdichtung, die sowohl kleine Geometrien als auch komplexe 2D- und 3D-Bauteile sicher beherrscht und damit den Nachbearbeitungsschritt vollständig überflüssig macht. Hierzu wurden innovative Dichtwerkstoffe wie amorphe zirkoniumbasierte Metalllegierungen sowie Hochleistungsthermoplaste wie PEEK untersucht und unter industriellen Bedingungen hinsichtlich Dichtwirkung, Lebensdauer und Prozessstabilität optimiert. Als Demonstrator wurde erfolgreich eine Abdeckung für eine Fahrzeuginnenraumleuchte umgesetzt. Die Ergebnisse zeigen: Mit dem entwickelten System ist erstmals ein PUR-IMC-Prozess realisierbar, der ohne nachgelagerte Bearbeitungsschritte auskommt. Damit wird die Prozesskette deutlich verkürzt, die Fertigung effizienter gestaltet und die Kosten reduziert. Gleichzeitig eröffnet das Verfahren neue Anwendungsmöglichkeiten für hochwertige Sichtbauteile in der Automobilindustrie, im Consumer-Bereich und in der Elektronikfertigung.

Innovative assembly solutions
Innovative assembly solutions The KPA in Ulm is the perfect opportunity to discover the latest trends and technologies from the world of assembly manufacturing - and Gindele GmbH is there! 🚀 Our focus is on tailor-made assemblies that offer the highest precision, quality and efficiency. With over 40 years of experience in the development and production of assemblies, we offer you everything you need for the successful implementation of your projects - from engineering to final production. 💡 Why Gindele? • Individuality: We manufacture assemblies according to your specific requirements. • Quality: The highest standards in all manufacturing processes. • Efficiency: Optimized production processes to save you time and money.

Innovative cable and plug range with maximum electrical safety
Innovative plug inserts and cables allow fast and space-saving wiring of power/signal plugs to the mould. With an extended product range, HASCO hot runner now offers even more possibilities to make applications more efficient and less expensive. New attractively priced aluminium-shielded cable Tool-free cable connection Space-saving plug for 12 control zones Seamless integration with HASCO wiring With these innovative solutions, HASCO hot runner makes it possible for its customers to make industrial applications even more efficient, less expensive and more space-saving.

Innovative Cooling Tornado Z9665/… - Saving energy directly in the mould
With the new HASCO Cooling Tornado, HASCO is providing an innovative solution for increasing efficiency and saving energy during the cooling of the mould. The Cooling Tornado Z9665/... offers a variety of application possibilities and can be used both in combination with runners in core cooling systems and directly in the corresponding cooling bores. Through the production of a turbulent flow, the effectiveness of the cooling is increased by up to 20 % (depending on the flow l/min). This turbulence interrupts the laminar lower layer of the cooling medium and has the effect that also the inner core of the cooling medium flows to the outer sheath, and thus considerably improves the heat transfer. Turbulent flow for efficient cooling The Cooling Tornado allows, through the turbulent flow, efficient cooling for shorter cycle times and the avoidance of hot spots, which ensures uniform temperature distribution. Compared with conventional cooling bores, temperature differences of up to 10 °C can be attained. The turbulence of the cooling medium leads to an energy saving of between 20 and 40 %. The Cooling Tornado allows easy retrofitting as well as the possibility of customised shortening, making for uncomplicated installation on existing systems. The installation itself is also extremely simple. The Cooling Tornado can be quickly retrofitted and is simply positioned and fixed at the end via a clamping ring. The mounting can both be carried out in combination with cooling pipes such as Z962/... for core cooling and also directly mounted in the cooling bores.

innovative engineering thermoplastics (ETPs) that balance safety, performance, thin-wall constructions, and environmental protection initiatives
ETP Electrical and Electronics Applications Electrical and electronics applications are increasingly complex. OEMs across industries are seeking reliable, innovative engineering thermoplastics (ETPs) that balance safety, performance, thin-wall constructions, and environmental protection initiatives — and they’re turning to Teknor Apex. Explore trusted ETP innovations in Teknor Apex Materials Solutions: Electrical and Electronics Applications. This handy, quick-reference brochure details: High performance ETPs Common applications Creamid® and Chemlon® grades And more!

Innovative Messtechnik für gleichzeitige Farb- und Glanzmessung
The CM-36dG spectrophotometer is a high-precision and high-reliability benchtop instrument that can measure colors in either reflection or transmission, thus finding wide application in fields such as plastics, paints, ceramics, chemicals, etc. For the first time ever, Konica Minolta Sensing integrates an ISO 2813 compliant 60° gloss sensor into a benchtop spectrophotometer to simultaneously measure color and gloss values in the same location. Since both values are measured together, not only are sources of manual error reduced, but also valuable working time and money for additional equipment are saved. The CM-36dG utilizes patented and proven UV Numerical Control (NUVC), the unrivaled technology for UV adjustments when measuring samples containing optical brighteners such as pulp, paper, textiles or chemicals. Various other functions such as status LEDs or camera preview for sample positioning and reporting or the flexible port orientation (device can be used horizontally or rotated by 90°, for example to measure powdery materials in the "top port" style) complete the picture.
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