Schwarz Plastic Solutions GmbH

We solve your problems in polymer technology and technical marketing

Our support allows your teams to focus on day-to-day business and other matters. Our plastics experts support you as external specialists with problems in process engineering and the marketing of your company and products: Benefit from decades of experience in engineering, injection molding technology, thermoset and thermoplastic processing, and plastics-specific marketing.

Simulation services for mold-flow, thermal mold analysis and FEA

Knowing how to avoid errors beforehand is crucial. Simulation is far more than just colorful images and their interpretation. It is about providing the most precise prediction possible of how a process will behave and whether the component meets the requirements – this needs to be clarified as early as possible in the development phase to make the right decisions. We are an expert partner of SimpaTec for Moldex3D simulations in the field of reactive materials and offer a comprehensive service: - Creation of custom material maps for the precise simulation of non-standard materials - Simulation of mold filling, weld lines, warpage, and even reactivity - Thermal calculation of mold heating and cooling concepts - FEA finite element analysis for calculating component properties - Validation of results in our pilot plant and measurement center

Overmolding / encapsulation of electronics, pcb, e-motors, stators

Are you planning to protect your critical components and want to overmold them with plastic? We can help make it happen! Benefit from our experience with numerous successfully implemented encapsulation projects using thermosets. We support you as an external team extension during the development and implementation phases of your project: Which material should I use? What do I need to consider regarding the design and temperature control of the tools? Which manufacturing processes are suitable for which components? Wel answer all these questions for you, and if needed, we can also provide comprehensive support, including training for your employees and assistance with the production ramp-up phase at your facility.

Technical Molding Center for trials and tests

We offer a state-of-the-art, neutral technical center with multiple machines and plasticizing units for material testing, sampling, and process optimization. It is fully equipped with various sensors (temperature, pressure, dielectric analysis) and capabilities for processing thermoplastics (including PEEK), thermosets, BMC, and biomaterials. Injection molding, compression molding, injection compression, and core compression molding are all possible. In cooperation with the toolmaking company Precupa, we also have access to their complete measuring center, and tool adjustments can be carried out quickly on-site.

Training and in-house production support for plastic technology and thermosets

Leading provider of on-site thermoset training, combining theory and practical experience directly at the machine. We also offer on-site production support, getting your processes up and running, optimizing them, and training your team on the machines. Perfect for production relocations or series launches. Benefit from Ingo Schwarz's over 50 years of thermoset experience and Prof. Dr.-Ing. Sascha Englich's extensive expertise in plastics engineering. One- or two-day training courses for production staff, designers, quality control, and other departments. From the fundamentals of materials science to processing technologies, equipment, and the intricacies of individual topics. Training can be conducted in German, English, or Spanish. With on-site production support, we act as an extension of your team, assisting you directly in production where problems arise. This includes - troubleshooting and problem solving, - process setup and optimization - employee training. We have a special focus on reactive materials (thermosets) and high-performance thermoplastics.

Full-service Marketing and lead generation support

Industrial photography for processes and products

Optimization and creation of websites for Google and AI platforms