Gear Motion GmbH
About us
Technical Injection Molding and Precision Plastics Technology from Germany.
Gear Motion GmbH, based in Ehingen (Donau), is your experienced specialist for technical plastic injection molding, high-precision plastic components, and innovative hybrid technology. For decades, we have been developing and manufacturing sophisticated plastic components, plastic-metal composite parts, and functionally integrated assemblies for industrial applications with the highest quality requirements. As a certified automotive supplier, we stand for precision, process reliability, and cost-effective series production. Our range of services includes 1K and 2K plastic injection molding, overmolding, and the production of hybrid components. This results in high-precision plastic gears, drive components, inserts, and complex functional components that meet the highest demands for dimensional accuracy, temperature resistance, and wear resistance.
As a development partner, we support our customers from the initial idea to a production-ready solution. We assist with design, material selection, and component optimization as early as the concept phase. Through Moldflow simulations, FEM calculations, and design-for-manufacturing approaches, we reduce weight, material usage, and production costs while simultaneously increasing component performance. Rapid prototyping and 3D printing enable fast validation of new plastic solutions and significantly shorten time-to-market.
Our in-house toolmaking department is a key component of our vertical integration. Here, injection molds and production molds are created using state-of-the-art CAD/CAM technology, high-speed milling, and die-sinking and wire EDM. The close integration of development, toolmaking, and series production ensures short response times, optimized cycle times, and consistent process quality. This combination creates flexibility and reliability in the series production of technical plastic components.
Our customers primarily come from the automotive, electromobility, drive technology, medical technology, mechanical engineering, and household appliance industries. As an IATF 16949-certified manufacturer, we meet all the requirements of modern automotive processes. Supplemented by ISO 9001, ISO 14001, and ISO 50001, our production processes stand for certified quality, sustainable manufacturing, and energy-efficient processes. This ensures reproducible results, high delivery reliability, and long-term competitiveness.
Through close collaboration with Präzisionsteile Dresden GmbH & Co. KG, we are expanding our range of expertise to include highly complex CNC precision machining and metallic drive components. At the same time, Bebusch Hungária KFT strengthens our international production structure in the field of plastic injection molding. The company possesses extensive expertise in assembly and enables us to supply our customers in Eastern Europe from close proximity. This coordinated group of companies allows us to offer integrated solutions in plastics engineering, metalworking, and hybrid technology from a single source.
Gear Motion GmbH stands for technical injection molding "Made in Germany" for sophisticated plastics solutions, and for collaborative partnerships based on mutual respect. If you are looking for an experienced partner for precision components, plastic-metal composite parts or the series production of complex plastic components, we will work with you to develop an economical and technologically convincing solution.
Products & services
Tool shop
Plastic injection molding, both in 1K and 2K technology, offers a wide range of options for the production of precise and functional plastic parts. These processes are widely used in numerous industries and offer specific advantages depending on the application requirements. -High precision and quality -Flexibility and design freedom -Efficiency and speed -Cost savings through integration These technologies make it possible to meet the increasing demands on design, functionality and cost savings in plastics production.
Prototyping
Fast, effective and close to serial production! This is our approach and goal at prototypes. We are your ideal partner, from first prototypes up to first pilot series for tests. High levels of accuracy and quick adjustments are a matter of course for us. Focus of our prototyping: >3D printing >Milling parts >Prototype tools >Sample parts
Injection molding production:
With more than 65 years of experience in the development and manufacture of highly complex plastic and plastic-metal composite parts, Gear Motion is a true expert in its field. Regardless of whether semi-automatic or fully automatic production, we find the matching manufacturing solution for every part. POM/PA/PEEK/GF - we are able to manufacture your product out of your desired material. Focus in series parts production: >Optimized manufacturing >Process-accompanying quality checks >Internal. logistics >EOP manufacturing
Development
The expertise of our engineers offers you comprehensive analysis and consultation which reflects the desired properties of your product. This reduces costs, avoids production errors and shortens your development time. Our development focus is on: >Requirements specification >Material selection >Draft >Simulation >Design >Mold-Flow
Glass overmolding
In the field of glass-plastic hybrids, the precise overmolding of coated glass opens up a variety of innovative possibilities for the production of high-quality components. This technology combines the best properties of glass and plastic to produce components that are both functional and aesthetically pleasing. Here are some of the key advantages and applications of this advanced method: -Optimal combination of strength and lightness -Flexible design options and precision - Extended functionality through coated glass In summary, glass-plastic hybrids through the precise overmolding of coated glass represent an innovative and future-oriented solution for a wide range of industries. This technology not only enables the production of robust and lightweight components, but also offers the flexibility and functionality that modern applications require.